Plastisol Printing
Plastisol printing process is the traditional style of screen printing. This ink creates a design that sits on top of the fabric for a traditional look and feels. These inks can be used to print on any garment or fabric and work best in small print areas. Plastisol screen printing inks are typically used on all blended t shirts in place of our Standard inks.
Examples of Plastisol Printing
Foil Printing
Custom foil t-shirt printing is a great option to really make your prints stand out. The process involves sheets of foil that are heat pressed on top of plastisol inks that are a similar color. We can also mix foil with standard printing but waterbase inks must be used for any other colors in the print. Keep in mind that foil printing does not last as long as normal printing and can start to peel after only a few washes if shirts are not taken care of. To extend the life of foil t-shirt printing please wash these garments inside out with cold water then hang them to dry.
Examples of Foil Printing
Threadbird x Churches
Custom Church Apparel & Merch - High Quality Printing for Faith-Based Organizations
Are you a Church or Fellowship with a mission to build and expand your community? Discover how creating merch for your Church can raise awareness, promote your mission and encourage fundraising. Big or small, Threadbird can help you expand & increase your outreach!
Case StudyHow Has Merch Benefited Your Church? |
Q. What impact has creating Custom Merchandise for Real Life had on the Church?Here at Real Life we aim to create designs that will inspire conversations, enable our members to share their faith and invite others to join our church family. By creating custom merchandise for Real Life, you have allowed us to reach those out in our local community who do not know the Gospel and who do not know about Real Life. |
Build Community and Support by Utilizing Merch
Volunteer
Groups
Welcome
Teams
Youth
Group
Mission
Trips
Baptism
Shirts
Conferences
& More!
Q. Since working with Threadbird, What part of your merch brand has improved the most?The part of our Merch that has improved the most is the quality. With our most recent line of merch, the biggest compliment we have received is how much they love the way it looks and feels. |
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Customer Testimonial“By creating custom merchandise for our church, Threadbird has allowed us to reach those in our local community who do not know the Gospel and who didn’t know about Real Life Church.”
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Our Services
We’re lucky to be able to collaborate with businesses of all types and sizes, helping them create awesome products to market & expand their brands. From start to finish, Threadbird is your one-stop shop for:
Our teams collaborate with you to understand your vision and select the best product for your designs and project needs. From there, we modify and tailor the product design to your liking through detailed digital mockups and tech packs.
We have a variety of pre-made templates to assist you in getting your designs ready for printing or embroidery! Our specialists work closely with you and provide guidance with selecting products that align with your vision and designs to get you the very best outcome!
From picking, packing, and shipping your e-commerce orders, kitting subscription boxes, or wholesale or convention bulk shipments. We can also assist with customer service, returns, and best practices in inventory management.
Screen Printing
Premium quality inks and decoration techniques to create long-lasting prints.
Apparel Finishings
Custom tags, labels and final branded touches to polish off your products.
Let Your Branding Shine
Let's design, tailor & create superior merch that will help your business flourish! Let your products make a lasting impression with unique features and custom finishings.
Spring into Summer: Fresh Apparel Styles & Colors
Ah, springtime—the perfect excuse to refresh your apparel line and embrace all things bright and beautiful. At Threadbird, we're all about staying ahead of the curve when it comes to apparel trends and colors.
Whether you're a seasoned influencer, a growing apparel brand, or a savvy business owner looking to spruce up your merchandise, we've got you covered. So sit back, and come along as we explore the must-have apparel styles for the spring & summer seasons ahead!
TANK TOPS
Say hello to breezy, ultra-soft, and lightweight tank tops for soaking up the sunshine! From Bella + Canvas's ultra-soft tri-blend tanks to Comfort Colors' summer faded classics, there's a style to suit everyone’s taste. Embrace pastel hues like soft pink and fresh blues for a fresh summer look perfect for picnics in the park or lazy days at the beach. With your unique branding, create the ultimate summer tank top in colors like Island Reef and Flo Blue.
T-SHIRTS
Keep it cool and casual with a wardrobe staple: the trusty t-shirt! Brands like Bella + Canvas and Comfort Colors offer a range of lightweight tees in an array of vibrant hues that are perfect for adding a pop of color to your spring and summer collection. Explore the range of fresh color waves in these garments, like seafoam and summer squash yellow. If you're looking for a garment with many unique color options, Bella+Canvas 3001 is the go-to, with over 86 color options!
LONG SLEEVES & HOODIES
Long-sleeved shirts and hoodies are necessary for cooler spring days and breezy evenings. Brands like Independent Trading Co., Next Level Apparel, and MV Sports offer a range of modern, laid-back garment styles that are perfect for various occasions and climates. Explore unisex and tri-blend garments like these, which have a flowy, relaxed fit that all your customers will want to get their hands on.
SHORTS
Nothing says summertime like a pair of your favorite comfy go-to shorts! Give your customers just that with ultra-soft, lightweight fabrics and relaxed bottoms from brands like Boxercraft and Independent Trading Co. Whether you're looking for shorts with handy pockets, a draw, or more of a retro, faded style, these brands have some great personalization options!
HATS & ACCESSORIES
Gear up for the summer adventures ahead with fun accessory products like hats and tote bags for your customers' everyday style! Whether it's hitting the golf course or trails or heading to the beach, accessories like these are perfect. They will also become the new fan favorites of your apparel collection. Decorate them with your designs, and let the accessories market your brand for you!
What are you waiting for?? Revamp your upcoming apparel collection with new colors and garment style options for your customer's spring and summer wardrobe needs!
Brand Boosters: Unique Product Ideas to Grow Your Business
Whether you need products for marketing events, giveaways, or new merch to grow your apparel brand or company - Threadbird has a vast range of unique products to make your brand stand out!
EVENT MERCH
Have an upcoming convention or event on the calendar? Stock up for all of your event needs with these trendy products and merch to showcase your brand and promote your cause. We offer a diverse range of blanks for printing and embroidery, with styles and decoration types to suit your specific brand niche.
COMPANY MERCH
Need some company swag for your employees to wear and rep your business on the job? Elevate your workspaces with company branded products like stationary, custom printed backpacks, printed drinkware and rain jackets that are both practical and comfortable for your employees to wear.
Whether it's on the job or out of the office, these are products that your team will want to use daily!
- Notebooks & Pens
- Drinkware (Tervis, Mug, Waterbottles)
- Custom Button Ups
- Hats
- Backpacks
- Custom Rain Jackets
INFLUENCER MERCH
Hey, savvy brands! Are you ready to amp up your influencer game? We have an incredible lineup of custom merchandise that will highlight your brand and content marketing! We've got everything from trendy apparel and embroidered hats to a wide assortment of accessories for you to customize and gift influencers.
If you're interested in offering custom PR boxes for content creators, Threadbird's got you covered! We not only help you design packaging that reflects your brand, but we also take care of the assembly process. It's a hassle-free solution that allows you to focus on what you do best. Don’t hesitate to reach out to us if this is something you're considering.
Here are some noteworthy items that will boost your brand exposure and spark engagement across the web. Plus, they will also become everyday essentials for your followers:
BRAND ACCESSORIES
Are you looking to expand your clothing brand beyond screen-printed tees and apparel? Threadbird offers a wide range of out-of-the-ordinary products that are perfect for adding a touch of newness and variety to your business.
Experiment with new garment styles, custom products, and unique accessories to diversify your brand.
When choosing products for your business, it's so important to select items that resonate with your brand and provide value to your target audience. The more valuable the products are, the more exposure and recognition your brand will receive.
Ready to explore these exciting product possibilities? Get in touch with us today and find out how Threadbird, your strategic partner, can propel your brand and business to new heights. Amplify your brand's influence with our diverse range of products and production capabilities. We can't wait to collaborate with you on your journey!
How-to Stand Out with High-Quality Custom Tees
For businesses looking to make their mark, custom t-shirts are more than just apparel; they’re a canvas for creativity and a walking billboard for brand messaging and expression. Unlike ordinary promotional items, high-quality custom T-shirts offer long-lasting value as a tool for people to showcase your designs and spread awareness about your business proudly.
This is where partnering with a full-service company like Threadbird comes into play. From sourcing quality garments to executing your design ideas, we can be your go-to guru for custom apparel!
Quality Over Quantity.
High-quality custom t-shirts speak volumes about the quality of the company or business they represent. They are long-lasting and thus provide an even greater value for customers. If they are durable, they can serve as a powerful testament to your business's commitment to quality and longevity, especially for our cotton t-shirts and sweatshirts. Threadbird prioritizes using superior garments and top-of-the-line printing methods to ensure our custom t-shirts stand the test of time.
At Threadbird, we understand this intrinsic value, which is why we prioritize using premium garments and top of the line printing methods. Whether you want to promote your business or create merchandise for your fans, our custom t-shirts are the perfect choice.
Whether you want to take your designs to the next level or create t-shirts for your team or fans, we have all sorts of options to suit your particular budget and vision. We offer various t-shirt brands, styles, fabrics, and colors to suit everyone's needs and vision. Threadbirds team of experts works closely with you to ensure that your vision comes to life in the highest quality possible. Some popular t-shirts to decorate or customize: Here are some noteworthy t-shirts that are an excellent canvas to design and print:
Of course, you can embellish these blank t-shirts with standard screen-printing or embroidery decoration, or you can use them as your base canvas to fully customize in all sorts of creative ways.
T-shirt Screen Printing Magic
At the heart of everything we do at Threadbird is our commitment to customer service and quality throughout our decoration (screen printing, embroidery, patches) & customization processes. As a full-service apparel and merchandise company, we have the resources and capabilities to turn your vision into a wearable reality.
We strive for quality and consistency in all things. To maintain our superior standards, we use state-of-the-art equipment and techniques, in addition to thorough quality inspections. Using waterbase, discharge, and plastisol inks on the best-in-class automatic presses guarantees vibrant and durable prints. We also offer speciality inks and printing methods such as Simulated Process Printing, Puff Ink, Metallic Ink which gives your artwork a bold effect.
Customization: To Infinity & Beyond
Threadbird isn't just your typical clothing printer. Our services go beyond printing and embroidery; we collaborate with you to design, personalize, and bring your custom t-shirts to life. Collaboration is critical to doing this successfully! We know the importance of cohesive branding and premium quality products to showcase your designs.
Our exclusive Cut and Sew program is a game-changer, offering you the freedom to break free from the norm. With unique decoration options like front, pocket, sleeve, and backside printing, you can unleash your creativity. Whether you're starting from scratch or bringing your designs to life, our program, unlike any other, allows you to print your designs larger, stepping out of the standard zone.
With our extensive industry expertise, Threadbird understands the importance of cohesive branding and transparency and want to help you make choices that reflect your vision. We also offer innovative ideas to make your custom t-shirts the perfect fit and stand out. Here's a few ideas to get your creative juices flowing:
Sublimated Printing
Another cool way to set your shirts apart is with an all-over sublimated print on the shirt or pocket! We even have a custom pocket sample tee you can purchase and see for yourself.
Specialty Inks & Custom Dye
Embolden your t-shirts by printing with specialty ink types like metallic or puff ink on your custom tees. Unlike our standard ink types, these specialty inks produce a unique texture and style that instantly distinguish your apparel from the competition. Create a custom dye with your logo colors, and we can tie dye shirts for you! Add your printed logo or design on top of the tie-dye in white or black ink to make them pop on the designs, like this custom dye sample sweatshirt or custom dye sample tank in our sample store.
Color blocking
Are you looking for a subtle way to convey your brand colors? Threadbird’s cut & sew service allows you to tailor the sleeve colors of the shirt or the collar of your ringer tee. We can also Pantone match shirts to your brand color palette. Speaking of matching, you can even design your very own matching apparel sets, with a custom tee and matching shorts or joggers to complete the look! This growing fashion trend isn’t going away, so why not lean into it by creating your own branded apparel set that is totally different from the rest?
Four Stages of Customization:
Unlike other printers, our team at Threadbird is made up of real people who are passionate about bringing your custom products to life. Our skilled designers are dedicated to attention to detail and craftsmanship, ensuring your digital mockups are a perfect representation of your custom products. We're here to guide you through the process of designing your own t-shirt, every step of the way.
- Once your order is submitted, a Customer Specialist from our team is personally assigned to guide you throughout the process (offering recommendations on garments, fabric choices, sizing, and customization options). At the same time, your artwork files are sent to our creative team.
- And so, the collaboration process begins! Our team of designers incorporates all of the details, custom features, and inspiration for your vision by crafting a digital tech pack of your products. This tech pack includes a vector mockup of your custom shirts with your designs and outlines all of your specifications to make sure it aligns perfectly with your vision. We then send this tech pack to you for you to review and approve.
- Based on your feedback, our designers collaborate with you to make the necessary final adjustments and revisions to your custom shirts. From here, we start sourcing samples of the garment materials and custom features for your shirts to ensure they're satisfactory. If so, then we go on to production!
- Our team works with various manufacturers to invent your custom creation!
- Threadbird adds any finish apparel touches (custom tags, folding & bagging) to your products. Then we package and ship your orders right to you! We can also store your product inventory, manage and fulfill your orders, and ship them directly to your customers.
Finishings, Fulfillment & Order Delivery
Threadbird's fulfillment center streamlines custom t-shirt printing, focusing on timely delivery. We specialize in printing and customizing large orders. We offer various apparel finishing services like custom shirt tags, labels, folding, and bagging to give your personalized products a professional touch. Additionally, we provide e-commerce fulfillment services that allow you to store your inventory and integrate your Shopify store with our management system so we can handle all aspects of online sales. In other words, Threadbird can handle the heavy lifting for you, handling everything from storing your products, managing orders, packing, and shipping them to your customer's doorstep for you!
Standing out in the crowded market isn't just about who or what your business offers—it's also about how your brand is perceived, especially regarding quality & messaging. With Threadbird's top-notch garments and expertise, your custom-printed t-shirts will testify to your company's values and creative style. Ready to take your t-shirts to the next level? Connect with us today to get started on your custom apparel journey with free shipping on your first order.
Ultimately, each choice in the custom t-shirt design process contributes to the overall impact of the final product. By working closely with our team and taking advantage of our resources and expertise, you can create a custom t-shirt that looks great and resonates with your audience. Let us help you bring your vision to life and create a custom t-shirt you can be proud of. Get in touch with us to get started!
Rolling with the Punches: Printing Production Spoilage
Ah, printing production—the thrilling roller coaster ride of creativity and chaos. At Threadbird, we understand that despite our best efforts, spoilage can happen when screen printing.. Whether it's a rogue ink bleed or a pesky tagging error, we want to make sure you're in a safe, and insured spot in the event that spoilage were to occur.
You may be asking, what exactly is spoilage? Let’s get into the nitty-gritty.
What is Spoilage?
Like everything, screen-printing production isn’t guaranteed perfection. Within the screen printing industry, spoilage refers to errors that can and may occur during the production process. When screen printing large orders in bulk, potential instances of spoilage such as garment pulls or tears, ink bleeds, stains or de-tagging errors can happen along the way.
In the event that spoilage was to happen to your order, this may result in what is known as an ‘under-run.’ This means that the quantity printed is under or less than the ordered quantity.
Our Threadbird team does our very best to inspect all of the garments as we print them. However, since we don’t manufacture the garments ourselves, we can’t always guarantee their perfection. There’s always the slim chance that garments may come to us from the manufacturer with some form of imperfection (loose stitching or stitching error, holes in garment, ripped seams, color inconsistency, etc).
Garment Disclaimer:
Threadbird is not responsible for manufacturer garment defects such as those listed above.
Types of Spoilage
Garment Holes i.e. Tears
Sometimes, despite our best efforts, garments can come out of the printing press with unexpected holes. This can be caused by various factors, from faulty machinery to irregular fabric quality. But fear not! Our team is well-equipped and always on the lookout to catch these types of garment flaws and remove them from the order before printing.
Ink Bleeds
Sometimes, ink reacts in unexpected ways when printed. Ink bleeds can be a dreaded nightmare for any printer. Ink bleeds are when the ink ‘bleeds’ or spreads outside of the intended print area on the garment which may result in fuzzy and blurred edges on the printed design. This can happen for a number of reasons, such as an overuse of ink, ink consistencies, or misalignment of the press. Rest assured, our team has the skills and experience to minimize and mitigate ink bleed occurrences, leaving you with crisp, clean prints that make a statement.
Stains
Stains are another common occurrence in printing production, whether it be an ink smudge or a mysterious mark that appears out of nowhere. Our expert team is trained to analyze and identify stains throughout the printing process, to ensure that any garments stains do not go unnoticed before they are printed.
Garment and Tagging Errors
From sizing mishaps to tagging mix-ups, garment, and tagging errors can throw a wrench into the production process. From time to time, printed tags can get messed up, or the shirt collar accidentally tears when we’re removing the manufacturer's tag. Or on occasion, garments will come to us from the manufacturer with a torn collar.
Details matter, and we do our very best to pay attention and catch these defects along the way. However, if you notice any of these imperfections with your order please let our team know right away! We will be happy to reprint and refund you if the spoilage has effected 10% or more of your order (10 shirts per order of 100).
Terms & Conditions
Given the unpredictable nature of screen printing, Threadbird will not be responsible for under-runs or spoilage that is less than 10% of your order (aka a minimum of 10 shirts). Threadbird will not be responsible for under-runs or spoilage up to 3% on jobs of 100 shirts per design, and up to 10% on jobs of less than 100 pieces. Please note: Spoilage must affect at least 10% (10 shirts per order of 100) in order for Threadbird to reprint or refund you for them.
Please keep this in mind when ordering (it is never a bad idea to order extras). We always do our best to get you what you ordered. We will refund you the cost of any items shorted from your order but will not process a reprint for less than 10% of your order (or 10 shirts minimum).
Threadbird will not, at any time, be responsible for any lost profits on items shorted from your order. (IE: If you paid $7.50 per shirt to get the shirt printed, but you sell them for $25.00, Threadbird is only responsible for the $7.50 you would have paid us for the shirt).
Preventative Measures (Get Ahead of the Curve)
We strive to produce and deliver your orders flawlessly, but the reality is we are human. To the best of our ability, we quality check & inspect printed garments for any spoilage. We understand that navigating the ‘what ifs’ can be tricky, but there are preventative measures that you can take for self-insurance & peace of mind.
One way to get ahead of the ‘what ifs’ is to order extra blank garments with your order. Due to the unpredictable nature of the screen printing process, ordering extra shirts gives you some cushion room in case any spoilage were to occur. If exact garment count is essential, we highly suggest ordering 5% extra of each garment size so that you can still get the intended quantity you initially ordered if spoilage were to happen.
So there you have it, folks—printing production spoilage may be an inevitable part of the journey, but with Threadbird by your side, you can rest easy knowing that we've got your back. From holes and stains to ink bleeds and tagging errors, our expert team is here to navigate these challenges with skill and finesse. So keep creating, keep dreaming, and let's roll with the punches together!
Unlocking the Secrets to Photorealistic Apparel: A Guide to Simulated Process Screen Printing
Simulated process printing, commonly referred to as sim process, is a groundbreaking development in the apparel industry that has transformed the way we approach garment decoration. It enables the creation of photorealistic prints that were once thought impossible. This method achieves unprecedented detail and a vibrant color spectrum, making it a game-changer for all your custom printing needs.
At Threadbird, we have not only embraced this innovative technique but have also perfected it! Our team of experts combines their deep understanding of Screen Printing with the latest technological advancements to create stunning, high-quality garments that truly stand out.
One such advancement is our newly acquired Laser-to-Screen (LTS) Exposure unit, a cutting-edge piece of equipment that significantly enhances the accuracy and resolution of screen exposures. This, in turn, allows for even more detailed and vivid prints on your garment of choice.
Our commitment to pushing the boundaries of what's possible in custom apparel design is reflected in every project we undertake. By leveraging our expertise and the capabilities of the LTS Exposure unit, we ensure that each garment we produce meets and exceeds our clients' expectations. Whether it's a small batch of t-shirts for a local event or a large-scale clothing production for a significant brand, Threadbird is at the forefront of bringing your visionary design to life!
Understanding Simulated Process Screen Printing
Simulated process screen printing distinguishes itself using a more nuanced approach to color reproduction. We use halftones to mimic transparency in layers to achieve a vast range of hues and tones. This relies on breaking down an image into those halftones to reproduce it - a task requiring a profound understanding of color theory and screen printing techniques. The result is a photorealistic representation with unparalleled vibrancy and depth, making it the go-to choice for complex designs.
The process begins with separating the design into smaller color layers, then each of the layers (those that are not solid color) are then transformed into a halftone dot pattern. These layers are printed one by one on top of each other, creating an illusion of blended colors that accurately represent the original image. The inks used in simulated process screen printing allow for more natural color transitions and finer details than traditional spot color printing, leading to a more lifelike image. Not all layers (or color channels) in a process print need to be halftoned if there are individual layers/channels that are solid color. We would only need to halftone a layer if it is mimicking transparency or blending into another color.
Advantages of Simulated Process Screen Printing
There are many benefits of adopting simulated process screen printing:
- Photorealistic Reproduction: This process excels in capturing the minute details and subtle gradations of full-color images, surpassing the capabilities of traditional printing methods.
- Full-Color Spectrum: It allows for the reproduction of a comprehensive color palette, ensuring vibrant prints that capture viewers' attention.
- Soft and Comfortable Prints: Thanks to the technique's use of transparent inks, the final print feels soft to the touch, enhancing the wearability of the garment.
- Versatility: Its adaptability to a wide range of fabrics means that simulated process screen printing can be used across various apparel types, further adding to its appeal.
Achieving Photorealism in Custom Apparel
To achieve photorealism, one must pay attention to several factors:
- Garment Selection: Fabric choice is crucial. While white shirts provide a reliable base, darker colors work exceptionally well thanks to our high-quality plastisol inks, resulting in a super soft print.
- Color Accuracy and Gradient Handling: Mastery over color separation and the understanding of halftones is crucial to reproducing gradients and ensuring color accuracy, especially when working with complex illustrations or photographs.
Artistic Considerations and Collaboration
Simulated process printing is where art meets technique, and the magic really happens when designers and printers work closely together. It's a creative dance where both sides try to hit that sweet spot between what looks amazing and what is doable. This collaboration is super important because it helps turn complex designs into awesome wearable art.
At Threadbird, we're all about team spirit. We dive deep into collaborations with creators, working closely with them to bring their visions to life with pinpoint accuracy. We're not just about getting an image on a garment; we are committed to capturing the artwork's original vibe, clarity, and detail, ensuring your print is the best we can make it.
Tips for Achieving Exceptional Results
For those looking to get the most out of process printing, here are some pro tips:
- Use High-Quality Artwork: Save your art files at the highest resolution possible (generally, 300 DPI) and ensure artwork is prepared with printing in mind.
- Master Color Separation: We ensure the person handling the separation process is skilled, as proper color separation is crucial to achieving the desired print outcome and preventing disappointments.
- Choose the Right Screen Printer: At Threadbird, we specialize in simulated process printing, aiming to bring your most audacious designs to life where we understand your vision and have the technical capability to achieve it!
Future Trends and Technology in Simulated Process Printing
Looking ahead, technological advancements will continue to evolve in simulated process printing. New ink formulas, screen exposure methods, and color separation software are expected to bring more efficiency, detail, and environmental sustainability. The future of custom apparel printing is full of potential, and Threadbird is dedicated to leading the way.
Are You Ready to Print?
Simulated process screen printing is at the top of the game in the custom apparel world, delivering awesome photorealism, versatility, and top-notch quality. Thanks to the latest Laser-to-Screen Exposure tech, Threadbird stands out by taking your projects to the next level with more vibrancy and detail. Whether you're a designer eager to bring your creative ideas to life or a brand wanting the best quality prints for your garments, simulated process screen printing is your go-to method for standout results.
Threadbird is more than just a leader in simulated process screen printing; we are a full-service merchandising company that prides itself on a comprehensive array of printing services. From Discharge Inks and Water Based Inks to embroidery and custom cut & sew, our capabilities are designed to meet a wide range of artistic and promotional needs. Additionally, our in-house fulfillment center ensures that every project, no matter its size or complexity, is executed with precision from start to finish. This one-stop solution approach allows us to bring our client's visions to life with unparalleled quality and service. At Threadbird, we're committed to pushing the boundaries of what's possible in merchandising while delivering exceptional results every time.
Ready to see what simulated process screen printing can do for your next project? Give our Threadbird team a shout and chat with our experienced account rep to find out how we can make your designs pop!