Create a completely custom hat
Our custom hat printing program enables you to reach your full design potential. With our capabilities, you can choose the material, hat style, and even add printed fabrics to your custom hat!
Welcome to Our Custom Hat Program!
Our custom hat printing program affords you with the creative freedom to design completely unique hats for your brand! Build a hat from the ground up, or customize an existing hat style that you love and make it your own. The hat customization capabilities are endless, from choosing the style & materials, to designing the features & overall look of the hat.
Start With Our Most Popular Styles
Build a custom hat that fits all of your needs! Handpick from one of our original silhouettes, or send us a hat that you love and our production team will match it!
Baseball Cap
6 Panel
Poly/Cotton Twill
Structured
Mid Profile/Crown
Curved Bill
Fitted
Flat Bill Hat
5 Panel
Poly/Cotton Twill
Structured
High Profile/Crown
Flat Bill
Snapback
Dad Hat
6 Panel
Cotton Twill
Unstructured
Low Profile/Crown
Curved Bill
Fabric Buckle Closure
Foam Trucker
5 Panel
Polyester Foam
Structured
High Profile/Crown
Curved Bill
Snapback
7 Panel Surfer
7 Panel
Poly/Cotton Twill
Structured
High Profile/Crown
Flat Bill
Snapback
Camper Hat
5 Panel
100% Polyester
Unstructured
Mid Profile/Crown
Flat Bill
Nylon Closure
Custom Decorations
Create the overall look, feel, and design of your hat. Personalize all its features like the structure, fabric types, colors, and decoration to align with your brand. Choose from one of our popular hat styles, and jump right to Step 6 to start decorating your hat. Or build a completely unique custom hat of your own, by following the steps below!
Or construct a completely unique, fully custom hat from the inside out!
Get creative with our unlimited hat design customization options, and bring your branding ideas to life through our 7-step customization process.
Step 1
Select Hat Panels & Materials
Panels = pieces of fabric that make up the side and back portion of the hat. With so many hat styles to choose from it's important to consider which hat style & form would be the best for your brand. From one style to another, the different number of panels offers distinct benefits for hat design and material customization. We can source just about any kind of material - so just ask! Or choose from these standard materials to personalize the hat panels:
- Cotton Twill
- Poly/Cotton Twill
- Wool
- 100% Polyester
- Foam
Step 2
Pick Hat Structure
The most important feature of your hat is the shape & structure that you choose. The main, front panel of the hat that hugs the head (otherwise known as the ‘crown’) falls into two categories: structured & unstructured.
- Structured hats have an entirely spherical shape due to a rigid backing behind the two front panels which keeps their form when worn i.e taken off (Ex: Baseball Cap, Snapback, Flat Bill). Given its firm structure, structured hats are ideal for logo visibility & durability (or longevity) - whether it’s patched, embroidered, or screen-printed.
- Whereas unstructured hats do not have a rigid backing behind the front panel, and so their shape is less-form fitting and firm. Unstructured hats are a great option if you’re looking for a relaxed style with a more flexible fit.
Step 3
Select Profile/Crown
When it comes to design customization, the slope height of a hat's profile (commonly known as the ‘crown’) is an important feature that factors into the outcome of your design. All hat styles come in different shapes & sizes, each suited for different head sizes. So we've broken them down into three profiles:
Step 4
Select Visor Options
Pre-Curved Rounded
Pre-Curved Square
Flat Rounded
Flat Squared
Step 5
Closure Styles
Snapback
Self Fabric Clip
Self Fabric Slide
Velcro
Fitted
Leather with Clip
Flexfit
Nylon
Leather Buckle
Additional Options
Got Ideas?
Step 7
Finishings
Embellish your custom hat design, from the inside out! Polish it off with these branding finishings:
Order Our Sample Custom Hat!
Get a look and feel for the quality, construction and decoration of our custom hats by seeing the hat for yourself.