Custom Products: Cut & Sew
Has your brand’s image and vision outgrown the same old standard, stock garments everyone else is using? Take your brand to the next level with our Cut & Sew program. We work with you to design and construct one-a-kind custom products – from a mere idea to wearable reality!
Introducing Our Cut & Sew Program
From ideation to the specific cut, style and stitch of your desired garment, we’re here to guide you through every step of the custom design process. Whether you're new to cut and sew or uncertain about your preferences, Threadbird offers a variety of design presets for you to explore and choose from!
Get to Know Our Cut & Sew Process
We've simplified the cut & sew process into six simple steps, facilitating a swift journey from concept to completed garment
1. Ideate & Explore
Our Cut & Sew Options
Use Our Pre-Built Templates
Utilize our pre-designed cut-and-sew templates to streamline the process and bring your fully customized product to market quickly and effortlessly. Take advantage of our meticulously crafted tech-packs, sparing you the need for extensive development. If you don't find exactly what you're looking for, you're welcome to customize any part of the product and make it your own.
Go Full Custom from Scratch
Every creator envisions their product uniquely, sometimes requiring a start from the ground up. Share your vision or idea with us, and we'll offer expert guidance, granting you full control over fabrics, construction, and finishings. Together, we'll bring your vision to life, crafting products & merchandise that's meticulously tailored to your needs.
Explore Cut & Sew Products
Think outside of the box, and create one-of-a-kind products that will set your brand apart from the rest. Explore the custom design potential for your brand!
Starting @ $12.80
Min. Order Quantity: 100
Starting @ $25.20
Min. Order Quantity: 150
Starting @ $39.70
Min. Order Quantity: 150
Starting @ $12.80
Min. Order Quantity: 100
Starting @ $5.85
Min. Order Quantity: 50
Prices may vary depending on product and other variables.
Don’t See What You Need?
We're Here to Help Make Your Ideas into Reality!
Didn’t find what you're looking for on our explore section? Don't worry! We can still help you create your unique retail-ready product. Simply share your inspiration with us, whether it's a custom tee with new decoration styles or full-on custom plushie for your merch store and we'll collaborate with you to bring your vision to life!
2. Tech Packs
Get Production Ready
Get from Idea to Samples in No Time
In the garment industry, a tech pack is the blueprint for your final product. It includes all the technical details and design features that make your product special. This document usually contains flat or 3D sketches, material specs, measurements, sizes, colors, and more.
Need Help?
If you have art and tech packs ready to go - great! If not, our creative team can help you build out the assets needed to create a garment from scratch.
Tech Packs: Your Product's Guide and Blueprint
What's included in a tech pack? It encompasses everything from precise measurements and sizing charts to details on decoration types and fabric specifications which ensures a streamlined production process without missing a beat.
Fabrics
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Choose Your FabricSelecting the right fabric is crucial for achieving the desired look and feel of your custom garment. We offer a wide range of fabric options and colors to suit your needs, from soft and breathable cotton to durable and moisture-wicking polyester blends.
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1 & 2. Polyester/Spandex (4-Way Stretch) |
8. Cotton Pique 9. Polyester 10. Canvas 11. Cotton/Polyester Fleece 12. Acrylic Knit |
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Construction
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Edit Your Garment ConstructionWith our cut and sew program, unleash your creativity like never before. Print seamlessly over seams and other unique locations that can only be achieved through cut and sew, and experiment with paneling and color blocking. Choose unique stitch colors, add pockets, adjust the waistband ribbing size, and fine-tune every aspect of your garment's measurements and exact print locations. The possibilities are endless—let your imagination run wild! |
Decorations
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Try a New Array of DecorationsExplore a myriad of decoration options through our cut and sew program. From versatile heat press transfers to textured rubber transfers and velvety flock printing, the possibilities are endless. Elevate your designs with intricate embroidery or bold screen printing, or opt for a unique touch with various types of patches. Add a modern flair with HD silicone transfers, or make a statement with all-over printing. With Threadbird, your custom apparel will stand out with unparalleled style and quality. Discover the diverse range of decoration options showcased on the left image.And remember, our offerings extend far beyond what's shown here. If you don't see a decoration method listed, simply reach out to inquire |
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| 1. Heat Press Transfer 2. 3D Rubber Transfer 3. Flock Print 4. Embroidery 5. TPU Patch 6. Iridescent/Holographic Patch |
7. Silicone Transfer 8. Chenille Patch 9. Felt Patch & Screen Print 10. Woven Patch & Embroidery 11. All Over Print |
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Finishings
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Add the Finishing TouchesCut and Sew offers more than just printing and decoration—it's about enhancing every detail to create truly unique garments. With finishings options and customizable hardware details, you have the utmost control. Update zippers and add branded touches, incorporate bungee cinch cords, or add distinctive labels to elevate your branding. From drawstrings to buttons, every finishing touch can be tailored to your specifications, ensuring your garments stand out with exceptional quality and style. Certain hardware and finishing options may have higher minimum order quantities (MOQs) depending on the specific item. For more details, please don't hesitate to reach out to us! We're here to provide you with all the information you need. |
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| 1. Zipper Pulls 2. Zipper Cap Options 3. Drawstring Cap Options 4. Buttons |
5. Neck Tags 6. Custom Molded Zipper 7. Bunjee Cinch 8. Sewn-in Woven Label |
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3. Sampling
Our Sampling Process
When it comes to sampling, there are two options: photo approvals or physical samples.
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Photo Sample* Photo approval is free of charge, and allows you to review your product digitally and suggest changes before mass production begins. |
Physical Sample* Physical Samples require a fee (to be determined based on the product), yet they offer you the opportunity to examine the product firsthand before committing to full production runs. |
*Sampling can take between 3 to 8 weeks. It is very important to note that the first round of samples is rarely entirely accurate and may require some adjustments. If revisions are needed after sampling, additional fees may apply unless a bulk order is ready to proceed.
Upon delivery of the first round of samples, there are two paths we can take towards approval and bulk production
Good to Know:
- Samples are limited to 1 size (1-5 pieces, priced/unit).
- Once edits are finalized on the one sample unit, bulk production begins.
Additional sample fee incurred for re-do requests without a bulk order.
4. Finishings & Packaging
Get Your Products Retail Ready
In cut and sew, you have endless possibilities with finishings. From unique placements to custom care labels inside to hang tags, there are no limits to your creativity.
Every cut and sew garment is neatly folded and packaged in a clear polybag by default, but you also have the option for custom packaging. With branded packaging at the factory level, your product is ready for retail as soon as it arrives.
5. Production
Full Send on Production
Once samples are approved, bulk production usually takes 4 to 8 weeks (depending on the item).
We leverage our extensive network of manufacturers and suppliers worldwide, ensuring that we have access to a diverse range of options to meet your specific requirements. By partnering with these trusted entities, we are able to offer you the best possible products and prices, regardless of your needs.
6. Order Delivery
From QC to Your Front Door
Before shipping out your products, we conduct a final quality check (QC) to ensure everything meets our standards.
We use two main methods of delivery, air and sea. Air shipments typically arrive within 2 weeks after completion. For a more cost-effective option, sea shipments are available, taking 4 to 6 weeks on average.
Get Inspired
Our cut & sew service enables you to create a completely unique, fully custom-designed product from scratch. This method provides you with the most flexibility for creativity in designing your one-of-a-kind products. Get inspired by the variety of items that you can build fully custom.
Frequently Asked Questions
Have a quick question? Check out our most commonly asked cut & sew questions below.
The minimum order varies based on your garment requirements but typically falls between 100 to 300 units.
The turnaround time varies between 7 to 16 weeks, depending on the sampling process and product requirements.
We're known for our versatility—there are virtually no limits to what we can create. Whatever your vision, we're here to help bring it to life. Reach out to us for more information!
Certainly! Physical samples can be arranged for a fee, which will be quoted upon request. In the event that no order is placed or if an order is cancelled, Threadbird will invoice you for the sampling cost based on time and materials.
For the ultimate personalized touch, provide references of any garment styles you want us to recreate. Whether it's a quick link with fabric details and size charts or a mailed sample for precision, we're here to ensure your vision comes to life. Our team will expertly match the style, and don't worry, you'll receive your original garment back once we're done!
Yes, we offer fulfillment (pick, pack, ship and more) for online stores, kits, companies stores, and anyone who might need it. Please visit our Fulfillment page for more information.
No, our extensive experience and strong partnerships with overseas facilities enable us to provide some of the lowest MOQs available for custom garments. If you are unable to meet the minimum requirement, we recommend discussing alternative options with your CAS team member.
No problem at all! We're well-versed in split and drop shipping. Just provide us with detailed instructions when placing your purchase order, and we'll ensure everything is packed and shipped out accordingly.
Our website doesn't showcase our complete selection of customizable apparel products. If you don't see what you want, simply let us know, and we'll collaborate with you to bring your ideas to a retail ready product. We specialize in manufacturing high-quality, customizable products precisely according to our clients' specifications.
Our cut & sew garments are manufactured overseas, primarily in China. It's important to note that the Chinese New Year (CNY) timeline, along with other occasional 3-day to 1-week holidays throughout the year, can significantly impact our production schedule and affect our ability to meet certain timelines. We strive to communicate effectively with our clients regarding potential delays and work diligently to minimize any disruptions to your project.
Brand Your Customers Today!
Choose from our extensive range of products, inks and finishing options and develop a beautiful product that is perfect for your customers.
