Plastisol Printing
Plastisol printing process is the traditional style of screen printing. This ink creates a design that sits on top of the fabric for a traditional look and feels. These inks can be used to print on any garment or fabric and work best in small print areas. Plastisol screen printing inks are typically used on all blended t shirts in place of our Standard inks.
Examples of Plastisol Printing
Vybrasol Printing
Welcome to the future! Vybrasol is the newest innovative ink type from Threadbird. We combined the durability and color accuracy of plastisol with an incredibly smooth texture.
Order a sample from our collection to see this majestic wonder of Vybrasol printing for yourself!
Examples of Vybrasol Printing
Process (Simulated) Apparel Printing
This is the printing style that you will want to use when you have a full-color design or a photograph. We are huge fans of Simulated Process Screen Printing in these situations, versus Four Color Process printing. We know that we can get better results every time with Simulated Process. But, every design is unique, so it's best that you show your Customer Service Representative the artwork and they can tell you the best way to print it!
Due to the difficulty involved, there is a 1-time setup fee to get your artwork ready for printing.
Examples of Simulated Process Printing
Process Printing FAQs
What is the difference between Four Color Process and Simulated Process Printing?
Four Color Process printing, also known as CMYK, uses only 4 colors to achieve your photorealistic image (Cyan, Magenta, Yellow and Black). This 4 color screen printing process is typically performed on white or light-colored garments and will not produce prints with a high amount of color detail.
Simulated Process printing goes above and beyond Four Color Process by blending in standard spot colors to achieve high amounts of photorealistic detail. This screen printing process works well on both light and dark-colored garments. (Note: We're really good at this. Take a look at the photos above.)
How do I know which process to use with my unique artwork?
Don't worry, let us decide! We're experts in this category and want you to have the best experience and the best product possible. Our Customer Service Representative are trained to determine the best method of printing for your unique design.
Are there any fees or restrictions with Process Printing?
Yes. Photorealistic and complex designs require time and attention to re-create. The following fees and restrictions apply:
- Setup Fee: $15 per color to separate the colors in your artwork. Your Customer Service Representative can tell you how many colors your art has once separated.
- Minimum Quantity: 100 Total Garments per Design
- Loss of Detail: Some detail will be lost from the original artwork. Read our Process Printing Warnings Page for more information.
Foil Printing
Custom foil t-shirt printing is a great option to really make your prints stand out. The process involves sheets of foil that are heat pressed on top of plastisol inks that are a similar color. We can also mix foil with standard printing but waterbase inks must be used for any other colors in the print. Keep in mind that foil printing does not last as long as normal printing and can start to peel after only a few washes if shirts are not taken care of. To extend the life of foil t-shirt printing please wash these garments inside out with cold water then hang them to dry.
Examples of Foil Printing
Thank You
Thank you!
Your quote was submitted.
Your apparel journey is just starting! What happens next? Your request will be assigned to one of our customer service assistants. They’ll review your submitted information and email you a detailed estimate. You're one step closer to seeing your design(s) take flight!
Threadbird x Churches
Custom Church Apparel & Merch - High Quality Printing for Faith-Based Organizations
Are you a Church or Fellowship with a mission to build and expand your community? Discover how creating merch for your Church can raise awareness, promote your mission and encourage fundraising. Big or small, Threadbird can help you expand & increase your outreach!
Case StudyHow Has Merch Benefited Your Church? |
Q. What impact has creating Custom Merchandise for Real Life had on the Church?Here at Real Life we aim to create designs that will inspire conversations, enable our members to share their faith and invite others to join our church family. By creating custom merchandise for Real Life, you have allowed us to reach those out in our local community who do not know the Gospel and who do not know about Real Life. |
Build Community and Support by Utilizing Merch
Volunteer
Groups
Welcome
Teams
Youth
Group
Mission
Trips
Baptism
Shirts
Conferences
& More!
Q. Since working with Threadbird, What part of your merch brand has improved the most?The part of our Merch that has improved the most is the quality. With our most recent line of merch, the biggest compliment we have received is how much they love the way it looks and feels. |
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Customer Testimonial“By creating custom merchandise for our church, Threadbird has allowed us to reach those in our local community who do not know the Gospel and who didn’t know about Real Life Church.”
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Our Services
We’re lucky to be able to collaborate with businesses of all types and sizes, helping them create awesome products to market & expand their brands. From start to finish, Threadbird is your one-stop shop for:
Our teams collaborate with you to understand your vision and select the best product for your designs and project needs. From there, we modify and tailor the product design to your liking through detailed digital mockups and tech packs.
We have a variety of pre-made templates to assist you in getting your designs ready for printing or embroidery! Our specialists work closely with you and provide guidance with selecting products that align with your vision and designs to get you the very best outcome!
From picking, packing, and shipping your e-commerce orders, kitting subscription boxes, or wholesale or convention bulk shipments. We can also assist with customer service, returns, and best practices in inventory management.
Get Inspired for Your Next Gathering
Screen Printing
Premium quality inks and decoration techniques to create long-lasting prints.
Apparel Finishings
Custom tags, labels and final branded touches to polish off your products.
Let Your Branding Shine
Let's design, tailor & create superior merch that will help your business flourish! Let your products make a lasting impression with unique features and custom finishings.
Merchandising
Custom Merch For Your Brand, Event or Band
Create custom merchandise to help create a lasting experience and build a community around your brand.
Create a Diverse Merch Store
Whether you’re an influencer or a touring artist we can help you develop a custom merch collection that will sell out in no time. Create custom hats & scarfs, unique drinkware options, custom t-shirts and hoodies, and even custom pet products. Have an idea in mind for custom merch? Email us and let’s get the conversation started.
Frequently Asked Questions
Have a quick question? Check out our most commonly asked Custom Merch Solutions questions below.
T-shirts, hats, hoodies, stickers, pins, and more. If you can brand it, Threadbird can likely help produce and fulfill it.
Yes! The in-house art team can help refine or create artwork that prints well and matches your brand aesthetic.
Absolutely. Threadbird provides warehousing, inventory management, and order fulfillment directly to your customers.
With low minimums, on-brand merch options, and fulfillment built for growth, Threadbird is ideal for creators at any stage.
Screen printing is perfect for bold designs, while embroidery or woven labels work great for premium branded touches.
Brand Your Customers Today!
Choose from our extensive range of products, inks and finishing options and develop a beautiful product that is perfect for your customers.
Get Inspired
Look through examples from the Threadbird sample store and our customers. Find new ideas, new techniques, and get inspired for your next launch!
Upload a File
Upload Files
We can’t wait to see your design, but we need your files first. Drop them below!
Embroidery
Custom Embroidery
See your design in a new way. Create a unique garment or hat with your own custom embroidered designs.
We Can Embroider It!
Find a custom embroidery option that's right for your brand. Whether it's an embroidered logo on a hat or a letter on a jacket, custom embroidery is a great way to set yourself apart from the crowd.
3D Puff embroidery decoration is available for an upcharge of $1.75 per garment.
Explore Your Custom Embroidery Options
Add custom 3D Embroidery to a hat, add an embroidered logo to a jacket, or create a
fashion-forward t-shirt to show off your unique style.
Frequently Asked Questions
Have a quick question? Check out our most commonly asked Embroidery questions below.
Heavier fabrics like cotton, fleece, and canvas work best for embroidery, providing stability for clean stitching and durability.
You can choose between flat embroidery, 3D puff, and applique. Threadbird also offers specialty placements like sleeves and pockets.
Embroidery is more durable and adds texture, making it ideal for logos and small designs—especially on hats, polos, and outerwear.
Bulk orders receive discounted pricing, guaranteed consistency in stitching, and faster fulfillment for branded merchandise.
Yes—Threadbird provides a digital proof or sew-out sample before proceeding with your final order.
Brand Your Customers Today!
Choose from our extensive range of products, inks, and finishing options and develop high-quality products that are perfect for your customers.
Get Inspired
Our customers come up with some pretty cool custom embroidery ideas. They push our boundaries and they deserve to be shown off!
